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 PM800HSA060
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Half Phase IGBT Inverter Output 800 Amperes/600 Volts
A K J L M
V (2 REQD)
LABEL
5 4 3 2 1 FO VC CI SR V1
VI FO SR CI VC
R
E
B
C
E
W
12 3 4 5
U (4 HOLES)
S (2 PLS)
TYP
Q F D
T SQ PIN (5 PLS)
P
H
G N
C
Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM800HSA060 is a 600V, 800 Ampere IntellimodTM Intelligent Power Module.
Type PM Current Rating Amperes 800 VCES Volts (x 10) 60
C VCC TEMP FO SR IN OUT1 OUT2 SENS SINK GND
E
Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L Inches 3.46 3.85 1.16 2.76 3.15 2.56 1.34 0.63 0.63 1.00 0.20 Millimeters 88.0 98.0 29.5 70.0 80.0 65.0 34.0 16.0 16.1 25.4 5.1 Dimensions M N P Q R S T U V W Inches 1.83 0.28 0.59 0.10 0.71 0.08 0.02 SQ 0.26 M8 0.79 Millimeters 46.6 7.0 15.0 2.54 18.0 2.0 0.64 SQ 6.5 M8 20.0
673
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM800HSA060 IntellimodTM Module Half Phase IGBT Inverter Output 800 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Characteristics Power Device Junction Temperature Storage Temperature Case Operating Temperature Mounting Torque, M6 Mounting Screws (Typical) Mounting Torque, M8 Main Terminal Screws (Typical) Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 ~16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Symbol Tj Tstg TC -- -- -- VCC(prot.) VRMS PM800HSA060 -20 to 150 -40 to 125 -20 to 100 25 100 630 400 2500 Units C C C in-lb in-lb Grams Volts Volts
Control Sector, Tj = 25C unless otherwise specified
Supply Voltage Applied between (V1-VC) Input Voltage Applied between (C1-VC) Fault Output Supply Voltage (Applied between FO and VNC) Fault Output Current VD VCIN VFO IFO 20 10 20 20 Volts Volts Volts mA
IGBT Inverter Sector, Tj = 25C unless otherwise specified
Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, Peak Collector Current, Collector Dissipation VCES IC ICP PC 600 800 1600 2100 Volts Amperes Amperes Watts
674
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM800HSA060 IntellimodTM Module Half Phase IGBT Inverter Output 800 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part Short Circuit Trip Level Inverter Part Over Current Delay Time Over Temperature Protection OC SC toff(OC) OT OTR Supply Circuit Under Voltage Protection UV UVR Supply Voltage Circuit Current Input ON Threshold Voltage Input OFF Threshold Voltage PWM Input Frequency Arm Shoot-through Blocking Time Fault Output Current VD ID VCIN(on) VCIN(off) fPWM tDEAD IFO(H) IFO(L) Minimum Fault Output Pulse Width tFO -20C Tj 125C, VD = 15V -20C Tj 125C, VD = 15V VD = 15V Trip Level Reset Level Trip Level Reset Level Applied between V1-VC VD = 15V, VCIN = 5V Applied between C1-VC Applied between C1-VC 3-O Sinusoidal At IPM's Input Terminals VD = 15V, VFO = 15V VD = 15V, VFO = 15V VD = 15V 1000 1350 -- 100 85 11.5 -- 13.5 -- 1.2 1.7 -- 3.5 -- -- 1.0 1350 1870 5 110 95 12.0 12.5 15 23 1.5 2.0 15 -- -- 10 1.8 -- -- -- 120 105 12.5 -- 16.5 30 1.8 2.3 20 -- 0.01 15 -- Amperes Amperes S C C Volts Volts Volts mA Volts Volts kHz S mA mA mS
675
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM800HSA060 IntellimodTM Module Half Phase IGBT Inverter Output 800 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VFM VCE(sat) VCE = VCES, Tj = 25C VCE = VCES, Tj = 125C Diode Forward Voltage Collector-Emitter Saturation Voltage -IC = 800A, VD = 15V, VCIN = 5V VD = 15V, VCIN = 0V, IC = 800A, Tj = 25C, Pulsed VD = 15V, VCIN = 0V, IC = 800A, Tj = 125C, Pulsed Inductive Load Switching Times ton trr tC(on) toff tC(off) VD = 15V, VCIN = 0 ~ 5V VCC = 300V, IC = 800A Tj = 125C 0.5 -- -- -- -- 1.4 0.15 0.4 2.5 0.5 2.5 0.3 1.0 3.5 1.0 S S S S S -- 2.1 2.8 Volts -- -- -- -- -- -- 1.9 2.0 1.0 10.0 2.8 2.7 mA mA Volts Volts
Thermal Characteristics
Characteristic Junction to Case Thermal Resistance Symbol Rth(j-c)Q Rth(j-c)D Contact Thermal Resistance Rth(c-f) Condition Each IGBT Each FWDi Case to Fin Per Module, Thermal Grease Applied Min. -- -- -- Typ. -- -- -- Max. 0.06 0.09 0.038 Units C/Watt C/Watt C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Symbol VCC VD Input ON Voltage Input OFF Voltage PWM Input Frequency Minimum Dead Time VCIN(on) VCIN(off) fPWM tDEAD Condition Applied across C-E Terminals Applied between V1-VC Applied between C1-VC Applied between C1-VC Using Application Circuit Input Signal Value 0 ~ 400 15 1.5 0 ~ 0.8 4.0 ~ VSE 5 ~ 20 Units Volts Vol Volts Volts kHz S
3.5
676
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM800HSA060 IntellimodTM Module Half Phase IGBT Inverter Output 800 Amperes/600 Volts
SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL)
3
COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS)
3
COLLECTOR CURRENT, IC, (AMPERES)
800
VD = 15V Tj = 25oC Tj = 125oC
Tj = 25oC VD = 17V
13 15
600
2
2
400
1
1
IC = 800A Tj = 25oC Tj = 125oC
200
0 0 200 400 600 800 1000
COLLECTOR CURRENT, IC, (AMPERES)
0 0 13 14 15 16 17
COLLECTOR CURRENT, IC, (AMPERES)
0 0 1 2 3
COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL)
101
101
REVERSE RECOVERY TIME, trr, (S)
101
VCC = 300V VD = 15V Tj = 25oC Tj = 125oC VCC = 300V VD = 15V Tj = 25oC Tj = 125oC Irr
103
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
toff
100
ton
SWITCHING TIMES, tc(on), tc(off), (s)
SWITCHING TIMES, ton, toff, (s)
100
tc(off) tc(on)
100
102
VCC = 300V VD = 15V Tj = 25oC Tj = 125oC
trr
10-1 102
103
COLLECTOR CURRENT, IC, (AMPERES)
104
10-1 102
103
COLLECTOR CURRENT, IC, (AMPERES)
104
10-1 102
103
COLLECTOR CURRENT, IC, (AMPERES)
101 104
DIODE FORWARD CHARACTERISTICS
OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL)
OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL)
103
OVER CURRENT TRIP LEVEL % (NORMALIZED) DIODE FORWARD CURRENT, IF, (AMPERES)
1.2
OVER CURRENT TRIP LEVEL % (NORMALIZED)
1.2
Tj = 25oC
VD = 15V Tj = 25oC Tj = 125oC
1.1 1.0 0.9 0.8 0.7 0
1.1 1.0 0.9 0.8 0.7
VD = 15V
102
101 0 1 2 3
DIODE FORWARD VOLTAGE, VCE, (VOLTS)
0 0 13 15 17 19 -20 20 60 100 140
SUPPLY VOLTAGE, VD, (VOLTS) JUNCTION TEMPERATURE, Tj, (oC)
677
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM800HSA060 IntellimodTM Module Half Phase IGBT Inverter Output 800 Amperes/600 Volts
CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDANCY (TYPICAL) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL)
1.2
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
15 14
UV TRIP-RESET LEVEL, UV, UVr, (VOLTS)
101
1.1 1.0 0.9 0.8 0.7
VD = 15V
UVt UVr
100
13 12 11 10 0
10-1
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.06oC/W
0 -20 20 60 100
o
140
-20
20
60
100
o
140
10-3 10-3
10-2
10-1
TIME, (s)
100
101
JUNCTION TEMPERATURE, Tj, ( C)
JUNCTION TEMPERATURE, Tj, ( C)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
101
100
10-1
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.09oC/W
10-3 10-3
10-2
10-1
TIME, (s)
100
101
678


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